Whirltronics, Inc. incorporates lean manufacturing principles into our production business model. This means we focus on eliminating waste and streamlining our processes to improve efficiency and deliver quality products at a lower cost. We are dedicated to continuous improvement in cost, quality, service, and delivery.
Today, we are asking our Senior VP of Manufacturing, Jennifer Lindquist, some of the most commonly asked questions about lean manufacturing and what it means for Whirltronics:
A: A text book definition of lean would be: Lean manufacturing is a production system that focuses on reducing waste, creating customer value and seeking continuous process improvement. This is achieved by applying lean principles, techniques and tools to eliminate waste from a manufacturing cycle.
A: Whirltronics started to think about lean in 2003. As a team, we read a book together called “Lean Thinking” by James Womack. That book study was the kick-off to our lean journey.
A: Kaizen at Whirltronics is an event where we bring a cross functional team together with a goal of eliminating different types of waste in a process for cost, efficiency, resources and throughput gains. Some of the wastes we target are defects, overproduction, waiting, non-utilized talent, transportation, inventory excess, motion waste, extra-processing.
A: On average, we do upwards of 20 events per year, but it’s not the number of events that is important, but the positive impact on the company. The events also connects employees across the various levels and departments of a company and can help break down silos and improve collaboration and engagement at all levels.
A: Whirltronics has had a lot of success over the years, and I believe that we are still in business today because we took the strategy of lean seriously and integrated continuous improvement into our daily culture.